Ihame ryo gukora pompe y'ibyondo no kubungabunga buri munsi: Ubuyobozi ngiro mu mikorere yo gucukura

Pompe y'ibyondo ni "umutima" w'igikorwa cyo gucukura amavuta. Inshingano yayo y'ibanze ni ugukwirakwiza amazi yo gucukura (icyondo) mu mugozi w'imashini, unyuze mu minofu y'ibice, hanyuma ugasubiza inyuma agace k'imashini kugeza hejuru. Ubu buryo bukonjesha agace k'imashini, bugakuraho ibicagagura by'amabuye, bugatuma aho amazi anyura hahagarara neza, kandi bugahagarika ibintu bikomeye. Gusobanukirwaihame ry'imikorereno gushyira mu bikorwa itegeko rihamyekubungabunga buri munsigahunda zisanzwe ni ingenzi mu gukumira igihe kidatanga umusaruro (NPT) no kurinda umutekano mu mikorere.

Iyi mfashanyigisho isesengura imikorere y’imashini zikoresha ibyondo kandi igatanga ubumenyi bufatika ku bahanga mu by’ubuhinzi.

1. Ihame ry'imikorere y'ipompo zo gucukura ibyondo

Imashini zigezweho zo gucukura zikoresha cyane cyane ipompo zihinduranya piston/plunger, cyane cyane imiterere ya triplex (silinda eshatu), bitewe nuko zigenda neza ugereranyije na moderi za kera za duplex.

1.1 Pompe za Piston (Triplex)

Pompe y'ibyondo ya triplex igizwe n'insinga y'amashanyarazi (crankshaft, connecting rods) n'insinga y'amazi (liners, pistons, valves).

• Gufata umuti wo gukurura:Uko crankshaft izenguruka, isubiza piston inyuma ikoresheje inkoni ihuza. Piston itera umuvuduko mubi imbere muri silinda, bigatuma valve ifata umwuka ifunguka kandi ibyondo byuzura icyumba.

• Gusohora stroke:Uko crankshaft ikomeza kuzenguruka, isunika piston imbere. Umuvuduko uri muri silinda uriyongera, ugafunga valve yo gusukura no gufungura valve yo gusohora. Hanyuma icyondo gishyirwa mu cyuma gishyushya cyane kikajya mu mwobo wo hasi.

• Ibiranga uburyo bwo gutembera:Kubera ko hari silindiri eshatu zikora mu buryo bukurikiranye (dogere 120 hanze y'urwego), urujya n'uruza rw'amazi rukomeza, nubwo rutera. Ibikoresho bigabanya umuvuduko w'amazi akenshi bikoreshwa mu kugabanya umuvuduko w'amazi.

1.2 Pompe zo gupfumura

Pompe zikoresha amazi zikora ku buryo busa ariko zikoresha icyuma gifunga neza aho gukoresha piston ifite ibikombe byoroshye. Zikoreshwa mu gukoresha umuvuduko mwinshi, mu buryo bworoshye (urugero: gusima, gushyira aside, cyangwa gucukura mu mazi maremare) aho gufunga neza mu gihe cy’umuvuduko mwinshi ari ingenzi cyane.

2. Ibitagenda neza n'uburyo bwo gukemura ibibazo bisanzwe

Dukurikije ubunararibonye mu murimo wo mu murima, dore ibintu bitanu bikunze gucika intege mu guteranya ipompo z'ibyondo:

2.1 Guhuza ibintu mu buryo butari bwo

• Ibimenyetso:Kunyeganyega kudasanzwe n'urusaku mu gihe cyo gutangira; kwangirika vuba ku dukingi twa rubber duhuza.
• Impamvu:Gushyira moteri n'agasanduku k'amashanyarazi mu buryo butari bwo.
• Igisubizo:Ongera uhuze ibipimo ukoresheje ibipimo bya dial kugira ngo urebe ko bihujwe neza mu bipimo bya API.

2.2 Kunganya ikibazo cy'igikoresho

• Ibimenyetso:Gutera cyane umuvuduko w'axial, gushyuha cyane kwa bearing, no kwangirika vuba kwa disiki cyangwa ingoma yo kuringaniza.
• Impamvu:Kudashobora kwagura uburyo bwo kuringaniza imbaraga za hydraulic axial kugira ngo birwanye neza.
• Igisubizo:Suzuma aho disiki/ingoma iherereye. Menya neza ko umurongo wo kuringaniza udapfukiranywe n'imyanda. Hitamo ibice byashaje kugira ngo hirindwe kwangirika gukabije kw'umuyoboro.

2.3 Gusohora kw'ibifunga bya mekanike

• Ibimenyetso:Ibyondo biva mu gasanduku k'imyanda.
• Impamvu:Kwangirika kw'isura z'icyuma gifunga, umuvuduko utari wo w'impeshyi, cyangwa amazi adahagije yo gusohora.
• Igisubizo:Simbuza icyuma gifunga cya mashini. Menya neza ko icyumba gifunga gisukuwe n'amazi meza kugira ngo hirindwe ko ibintu bikomeye byangiza amaso y'igifunga mu giheimikorere ya pompe. (Icyitonderwa: "Guhindura" byakosowe bikaba "imikorere")

2.4 Kwangirika k'umuyoboro wa pompe

• Ibimenyetso:Kunyeganyega gukomeye, urusaku, ndetse no gukubita.
• Impamvu:Umunaniro w'icyuma, kunama guterwa na piston yafashe cyangwa iremereye cyane, cyangwa ingese.
• Igisubizo:Pima uburebure bw'umugozi ukoresheje ikimenyetso cy'aho ugana. Niba uburebure burenze0.06mm, umugozi ugomba gusimburwa. Ntukigere ugerageza kugorora umugozi w'ipompo wihuta cyane.

2.5 Ubushyuhe bwinshi bw'ingufu

• Ibimenyetso:Ibipimo by'ubushyuhe bwinshi (>75°C) ku dusanduku tw'amapine.
• Impamvu:Amavuta adahagije, kwanduzwa n'amavuta, cyangwa umukandara ukabije ukurura umugozi.
• Igisubizo:Genzura ingano y'amavuta n'ubwiza bwayo. Menya neza ko umwuka uhumeka neza. Hindura umukandara w'umukandara ukurikije uko uwakoze aya mavuta yabigennye.ibipimo.

3. Urutonde rw'ibikorwa byo kubungabunga buri munsi

Gusana no gukumira indwara bihendutse cyane ugereranije no gusana byihutirwa. Kurikiza iyi gahunda:

Igenzura mbere yo gutangira

1. Gusiga amavuta:Genzura ingano y'amavuta mu gice cy'amashanyarazi (gearbox) n'ingano y'amavuta mu gice cy'imbere n'aho bafatira ibikoresho.
2. Igenzura rya Valve:Menya neza ko valve zo gukurura n'izo gusohora amazi zigenda neza nta gufata.
3. Ishingiro:Reba ko imigozi ifunze neza. Imisingi idakomeye itera gutigita kwangiza.
4. Ibipimo by'umuvuduko:​ Genzura umuvuduko w'amazi asohoka. Ihindagurika rikunze kugaragaza intebe za valve zashaje cyangwa ibikombe bya piston.
5. Ubushyuhe:Reba buri gihe ubushyuhe bw'igare, ubwikorezi, n'ubushyuhe bwo gupakira.
6. Kumanuka:Reba ko hari amazi make aturuka mu gasanduku ko gushyiramo ibintu; hinduragupakiraimvubura gato nibiba ngombwa (ariko wirinde gufunga cyane).
7. Isuku:Kuraho ibyondo n'imyanda bivuye inyuma y'ipompe no hasi.
8. Imiyoboro y'amazi:Kuramo amazi yose yakusanyijwe cyangwa uvanemo umwuka cyangwa agakoresho ko guhumeka.
9. Igenzura:Reba imitumba iri mu gice cy'amazi hanyuma urebeumugoziKaraba kugira ngo amazi atemba neza.

Mu gihe cyo gukurikirana ibikorwa

Ubuvuzi nyuma yo gufungwa

Ububiko bw'igihe kirekire

Niba pompe izaba idakora iminsi irenga 30:

1. Kuramo amavuta yose yo kwisiga hanyuma wogeshe amavuta ya mazutu.
2. Siga amavuta yo gukumira ingese ku buso bw'icyuma (imigozi, udupira).
3. Upfuke igikoresho kugira ngo ukirinde ubushuhe n'umukungugu.

4. Inyandiko zo gusenya no kongera guteranya

Mu gihe uvugurura pompe, witondere cyaneicyuho cy'uruziga​ya rotor. Iyo umuvuduko wose w'uruziga urenze0.10mm, imigozi igomba kongerwaho inyuma y'icyuma gisunika kugira ngo wongere ushyireho imbaraga mbere yo gusohora. Buri gihe koresha imigozi ya torque igenzurwa neza mugihe uhambira utubuto tw'umutwe wa silinda n'uduti two ku murongo.

Umwanzuro

Gusobanukirwa neza ihame ry'imikorere y'ipompo y'ibyondo no kubahiriza gahunda yo kubungabunga cyanekwaguraUbuzima bw'ibikoresho nakugabanyaigihe cyo kuruhuka gihenze. Kuri[IBIKORESHO BY'AMAFUTA YA LANDRILL], twibanda ku gutanga serivisiAPIIkurikiza amategeko ya 7Kpompe z'ibyondon'ibice bisimbura, harimo liner, piston, valve assemblies, n'amazi ku bigo bikomeye nka EMSCO, Gardner Denver, na National.

Itsinda ryacu rya tekiniki ritanga inkunga ku isi hose mu bikorwa byo gucukura mu Burasirazuba bwo Hagati, muri Aziya yo Hagati, no hanze yayo. Ku bijyanye n'ibice bihuye na OEM cyangwa inama za tekiniki, hamagara ishami ryacu ry'ubuhanga uyu munsi.

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